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Whole process introduction of USB Cable production

Time:2023-09-14 Views:166

Whole process introduction of USB Cable production

Almost everyone uses USB cable to charge or transmit data to mobile phones every day. How is a seemingly simple USB cable produced?

Process flow general view of USB cable manufacture:

Whole_process_introduction_of_USB_Cable_production
1. Cable extruding , Extrude the cable according to the customer‘s specification, requirements, color and quantity.
2. Cable cutting , cut the rolled thread cable to the required length according to the product’s specification.
3. Peeling and stripping.
4. Solder Welding , Weld the USB plugs to both ends of the cable according to the function required.
5. Plastic molding , USB inner mold and outer mold according to the requirements. 
6. Electrical Test , test the electrical performance of the USB cables.
7. Cable Coiling , Roll the USB cables into a coil according to the requirements of the drawing, and tie it tightly with a strap.
8. Check & Clean the USB cables.
9. Packaging.

The following is the detailed standard production process of USB cable:

1. Cable Extruding with Copper wire & PVC

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Extrude the cable according to the customer‘s specifications, models, requirements, quantity and color.

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2. 裁线 Cable Cutting
02_cable_cutting
According to the length of the product, cut the rolled cable coiling to the required length.
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3. Cable Jacket Stripping
03_Cable_Jacket_Stripping
Strip the copper core wire of the specified length for subsequent welding.
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4、 Solder Welding
04_Cable_Solder_Welding_Type-A
04_Cable_Solder_Welding_Type-C
04_Cable_Solder_Welding_Type-C
Weld the USB plugs to both ends of the cable according to the function required.
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5、 Plastic molding of the 2 plugs
05_Inner_Molding_and_Out_Molding_Type-C
USB inner mold and outer mold according to the requirements for the both 2 plugs.
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6、 Electrical Test
06_USB_Cable_Electrical_Test_HornmicLink
Electrical Test , test the electrical performance of the USB cables including below items:
Pins connection condition, whether there is short circuit or poor short circuit, conduction impedance, insulation impedance, leakage current, etc.
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7、 Cable Coiling
07_USB_Cable_Coiling_Type-C_Hornmic
Roll the USB cables into a coil according to the requirements of the drawing, and tie it tightly with a strap. The plugs should not be exposed to prevent scratching the cable.
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8、 Check & Clean the USB cables
The plastic parts of the cable have uniform color, without discoloration, pits and scratches; The metal parts shall be free of scratches, dents and deformation.
Wipe the dust, impurity particles, oil stains, etc. on the surface of the cable.
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9、 Packaging
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Pack the specified quantity of USB cables according to the customer‘s requirements.

Hornmic USB Cables provides Intelligent Connection Solutions service-China USB Cable provider,Charging Cable,Hub Adapter,USB Charger manufacture

By HornmicLink_Bob Kuo @230914 20:10