Whole process introduction of USB Cable production
Time:2023-09-14
Views:409
Whole process introduction of USB Cable production
Almost everyone uses USB cable to charge or transmit data to mobile phones every day. How is a seemingly simple USB cable produced?
Process flow general view of USB cable manufacture:
![Whole_process_introduction_of_USB_Cable_production](/web/userfiles/00_Whole_process_introduction_of_USB_Cable_production.jpg)
1. Cable extruding , Extrude the cable according to the customer‘s specification, requirements, color and quantity.
2. Cable cutting , cut the rolled thread cable to the required length according to the product’s specification.
3. Peeling and stripping.
4. Solder Welding , Weld the USB plugs to both ends of the cable according to the function required.
5. Plastic molding , USB inner mold and outer mold according to the requirements.
6. Electrical Test , test the electrical performance of the USB cables.
7. Cable Coiling , Roll the USB cables into a coil according to the requirements of the drawing, and tie it tightly with a strap.
8. Check & Clean the USB cables.
9. Packaging.
The following is the detailed standard production process of USB cable:
1. Cable Extruding with Copper wire & PVC
![Cable-raw-material-Hornmic](/web/userfiles/00a.jpg)
Extrude the cable according to the customer‘s specifications, models, requirements, quantity and color.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
2. 裁线 Cable Cutting
![02_cable_cutting](/web/userfiles/02_cable_cutting.jpg)
According to the length of the product, cut the rolled cable coiling to the required length.
![Cable-raw-material-Hornmic](/web/userfiles/00a.jpg)
Extrude the cable according to the customer‘s specifications, models, requirements, quantity and color.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
2. 裁线 Cable Cutting
![02_cable_cutting](/web/userfiles/02_cable_cutting.jpg)
According to the length of the product, cut the rolled cable coiling to the required length.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
3. Cable Jacket Stripping
![03_Cable_Jacket_Stripping](/web/userfiles/03_Cable_Jacket_Stripping.jpg)
Strip the copper core wire of the specified length for subsequent welding.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
4、 Solder Welding
![04_Cable_Solder_Welding_Type-A](/web/userfiles/04_Cable_Solder_Welding_Type-A.jpg)
![04_Cable_Solder_Welding_Type-C](/web/userfiles/04_Cable_Solder_Welding_Type-C.jpg)
![04_Cable_Solder_Welding_Type-C](/web/userfiles/04_Cable_Solder_Welding_Type-C.jpg)
Weld the USB plugs to both ends of the cable according to the function required.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
5、 Plastic molding of the 2 plugs
![05_Inner_Molding_and_Out_Molding_Type-C](/web/userfiles/05_Inner_Molding_and_Out_Molding_Type-C.jpg)
USB inner mold and outer mold according to the requirements for the both 2 plugs.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
6、 Electrical Test
![06_USB_Cable_Electrical_Test_HornmicLink](/web/userfiles/06_USB_Cable_Electrical_Test_HornmicLink.jpg)
Electrical Test , test the electrical performance of the USB cables including below items:
Pins connection condition, whether there is short circuit or poor short circuit, conduction impedance, insulation impedance, leakage current, etc.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
7、 Cable Coiling
![07_USB_Cable_Coiling_Type-C_Hornmic](/web/userfiles/07_USB_Cable_Coiling_Type-C_HornmicLink.jpg)
Roll the USB cables into a coil according to the requirements of the drawing, and tie it tightly with a strap. The plugs should not be exposed to prevent scratching the cable.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
8、 Check & Clean the USB cables
The plastic parts of the cable have uniform color, without discoloration, pits and scratches; The metal parts shall be free of scratches, dents and deformation.
Wipe the dust, impurity particles, oil stains, etc. on the surface of the cable.
![Arrow_to_Next_Step-Hornmic](/web/userfiles/Arrow_to_Next_Step.png)
9、 Packaging
![USB_Cable_Packaging_Hornmic](/web/userfiles/09_USB_Cable_Packaging_HornmicLink.jpg)
Pack the specified quantity of USB cables according to the customer‘s requirements.
By HornmicLink_Bob Kuo @230914 20:10